fix(e2e): find start-openclaw.sh process correctly in log dump

src/gateway/sync.test.ts

@@ -43,8 +43,8 @@ describe('syncToR2', () => {
       const { sandbox, startProcessMock } = createMockSandbox();
       startProcessMock
         .mockResolvedValueOnce(createMockProcess('s3fs on /data/moltbot type fuse.s3fs\n'))
-        .mockResolvedValueOnce(createMockProcess('')) // No openclaw.json
-        .mockResolvedValueOnce(createMockProcess('')); // No clawdbot.json either
+        .mockResolvedValueOnce(createMockProcess('', { exitCode: 1 })) // No openclaw.json
+        .mockResolvedValueOnce(createMockProcess('', { exitCode: 1 })); // No clawdbot.json either
 
       const env = createMockEnvWithR2();
 

src/gateway/sync.ts

@@ -43,21 +43,15 @@ export async function syncToR2(sandbox: Sandbox, env: MoltbotEnv): Promise<SyncR
 
   // Determine which config directory exists
   // Check new path first, fall back to legacy
+  // Use exit code (0 = exists) rather than stdout parsing to avoid log-flush races
   let configDir = '/root/.openclaw';
   try {
-    const checkNew = await sandbox.startProcess(
-      'test -f /root/.openclaw/openclaw.json && echo "ok"',
-    );
+    const checkNew = await sandbox.startProcess('test -f /root/.openclaw/openclaw.json');
     await waitForProcess(checkNew, 5000);
-    const newLogs = await checkNew.getLogs();
-    if (!newLogs.stdout?.includes('ok')) {
-      // Try legacy path
-      const checkLegacy = await sandbox.startProcess(
-        'test -f /root/.clawdbot/clawdbot.json && echo "ok"',
-      );
+    if (checkNew.exitCode !== 0) {
+      const checkLegacy = await sandbox.startProcess('test -f /root/.clawdbot/clawdbot.json');
       await waitForProcess(checkLegacy, 5000);
-      const legacyLogs = await checkLegacy.getLogs();
-      if (legacyLogs.stdout?.includes('ok')) {
+      if (checkLegacy.exitCode === 0) {
         configDir = '/root/.clawdbot';
       } else {
         return {

src/index.ts

@@ -456,6 +456,12 @@ async function scheduled(
   const options = buildSandboxOptions(env);
   const sandbox = getSandbox(env.Sandbox, 'moltbot', options);
 
+  const gatewayProcess = await findExistingMoltbotProcess(sandbox);
+  if (!gatewayProcess) {
+    console.log('[cron] Gateway not running yet, skipping sync');
+    return;
+  }
+
   console.log('[cron] Starting backup sync to R2...');
   const result = await syncToR2(sandbox, env);
 

test/e2e/_setup.txt

@@ -13,7 +13,10 @@ start playwright browser
 ===
 ./start-browser
 ---
-ready
+{{ output }}
+---
+where
+* strip(output) endswith "ready"
 
 ===
 start video recording
@@ -31,7 +34,11 @@ navigate to main page and wait for worker to be ready
 ===
 TOKEN=$(cat "$CCTR_FIXTURE_DIR/gateway-token.txt")
 WORKER_URL=$(cat "$CCTR_FIXTURE_DIR/worker-url.txt")
-./pw --session=moltworker-e2e open "$WORKER_URL/?token=$TOKEN"
+# Use page.goto() instead of 'open' — 'open' creates a new browser process,
+# which loses the CF-Access headers set via setExtraHTTPHeaders in start-browser.
+./pw --session=moltworker-e2e run-code "async page => {
+  await page.goto('$WORKER_URL/?token=$TOKEN');
+}"
 # Wait for pairing required message (worker shows loading screen first, then UI loads)
 ./pw --session=moltworker-e2e run-code "async page => {
   await page.waitForSelector('text=Pairing required', { timeout: 480000 });

test/e2e/_teardown.txt

@@ -4,19 +4,13 @@ dump gateway logs for debugging
 WORKER_URL=$(cat "$CCTR_FIXTURE_DIR/worker-url.txt" 2>/dev/null || echo "")
 if [ -n "$WORKER_URL" ]; then
     PROCS=$(./curl-auth -s "$WORKER_URL/debug/processes" 2>/dev/null || echo "")
-    PROC_ID=$(echo "$PROCS" | grep -o '"id":"[^"]*"' | head -1 | cut -d'"' -f4)
+    PROC_ID=$(echo "$PROCS" | jq -r '[.processes[] | select(.command | contains("start-openclaw"))][0].id // empty' 2>/dev/null)
     if [ -n "$PROC_ID" ]; then
         echo "=== Gateway process logs ($PROC_ID) ==="
-        ./curl-auth -s "$WORKER_URL/debug/logs?id=$PROC_ID" 2>/dev/null | python3 -c "
-import sys, json
-try:
-    d = json.load(sys.stdin)
-    if d.get('stdout'): print('STDOUT:', d['stdout'][-3000:])
-    if d.get('stderr'): print('STDERR:', d['stderr'][-3000:])
-except: print('Failed to parse logs')
-" || echo "Failed to fetch logs"
+        LOGS=$(./curl-auth -s "$WORKER_URL/debug/logs?id=$PROC_ID" 2>/dev/null)
+        echo "$LOGS" | jq -r '"STATUS: \(.process_status)\nSTDOUT: \(.stdout)\nSTDERR: \(.stderr)"' 2>/dev/null || echo "Failed to parse logs"
     else
-        echo "No gateway process found"
+        echo "No start-openclaw.sh process found"
         echo "Processes: $PROCS"
     fi
 else

test/e2e/fixture/start-browser

@@ -4,40 +4,38 @@
 set -e
 
 SESSION_NAME="moltworker-e2e"
-SCRIPT_DIR="$(cd "$(dirname "$0")" && pwd)"
 
 # Support running directly (not via cctr)
 if [ -z "$CCTR_FIXTURE_DIR" ]; then
     CCTR_FIXTURE_DIR="/tmp/e2e-cloud-manual"
 fi
 
-# Stop and delete any existing session
-playwright-cli session-stop "$SESSION_NAME" >/dev/null 2>&1 || true
-playwright-cli session-delete "$SESSION_NAME" >/dev/null 2>&1 || true
-
 # Build the args
 GLOBAL_ARGS=("--session=$SESSION_NAME")
 
 if [ "${PLAYWRIGHT_HEADED:-}" = "1" ] || [ "${PLAYWRIGHT_HEADED:-}" = "true" ]; then
     GLOBAL_ARGS+=("--headed")
 fi
 
-# Open the browser to a blank page first
-playwright-cli "${GLOBAL_ARGS[@]}" open "about:blank" >/dev/null 2>&1 &
-sleep 2
+# Open the browser to a blank page first (output to stderr to keep stdout clean for cctr)
+playwright-cli "${GLOBAL_ARGS[@]}" open "about:blank" >&2 &
+sleep 20
 
 # Read Access credentials
 CF_ACCESS_CLIENT_ID=$(cat "$CCTR_FIXTURE_DIR/cf-access-client-id.txt" 2>/dev/null || echo "")
 CF_ACCESS_CLIENT_SECRET=$(cat "$CCTR_FIXTURE_DIR/cf-access-client-secret.txt" 2>/dev/null || echo "")
 
 if [ -n "$CF_ACCESS_CLIENT_ID" ] && [ -n "$CF_ACCESS_CLIENT_SECRET" ]; then
-    # Set extra HTTP headers for Access authentication
+    # Set extra HTTP headers for Access authentication (output to stderr).
+    # IMPORTANT: All subsequent navigation MUST use 'run-code page.goto()' instead of 'open',
+    # because 'open' creates a new browser process which loses these headers.
     playwright-cli "${GLOBAL_ARGS[@]}" run-code "async page => {
         await page.context().setExtraHTTPHeaders({
             'CF-Access-Client-Id': '$CF_ACCESS_CLIENT_ID',
             'CF-Access-Client-Secret': '$CF_ACCESS_CLIENT_SECRET'
         });
-    }" >/dev/null 2>&1
+    }" >&2
 fi
 
+sleep 1  # Let stderr flush before stdout
 echo "ready"

test/e2e/pairing_and_conversation.txt

@@ -4,7 +4,9 @@ navigate to admin page to approve device
 ===
 TOKEN=$(cat "$CCTR_FIXTURE_DIR/gateway-token.txt")
 WORKER_URL=$(cat "$CCTR_FIXTURE_DIR/worker-url.txt")
-./pw --session=moltworker-e2e open "$WORKER_URL/_admin/?token=$TOKEN"
+./pw --session=moltworker-e2e run-code "async page => {
+  await page.goto('$WORKER_URL/_admin/?token=$TOKEN');
+}"
 ---
 
 ===
@@ -41,7 +43,9 @@ navigate back to main chat page
 ===
 TOKEN=$(cat "$CCTR_FIXTURE_DIR/gateway-token.txt")
 WORKER_URL=$(cat "$CCTR_FIXTURE_DIR/worker-url.txt")
-./pw --session=moltworker-e2e open "$WORKER_URL/?token=$TOKEN"
+./pw --session=moltworker-e2e run-code "async page => {
+  await page.goto('$WORKER_URL/?token=$TOKEN');
+}"
 ---
 
 ===
@@ -53,6 +57,18 @@ wait for chat interface to load
 }"
 ---
 
+===
+send /models command
+%require
+===
+./pw --session=moltworker-e2e run-code "async page => {
+  const textarea = await page.waitForSelector('textarea');
+  await textarea.fill('/models');
+  const btn = await page.waitForSelector('button:has-text(\"Send\")');
+  await btn.click();
+}"
+---
+
 ===
 type math question into chat
 %require